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PROCESOS SOLDADURA
PROCESOS SOLDADURA

# WHAT EFFECT DO ARC VOLTAGE AND TRAVEL SPEED HAVE ON THE GMAW (MIG-MAG) PROCESS? ## ARC VOLTAGE Arc voltage directly controls **arc length** and has a significant influence on bead geometry and weld quality: – **High voltage** → longer arc, wider and flatter bead, greater spatter, risk of porosity and undercut. – **Low voltage** → shorter arc, narrow and convex bead, tendency toward lack of fusion and stubbing of the wire electrode. – **Optimal voltage** → stable arc, adequate wetting, smooth bead profile with proper tie-in at the toes. Arc voltage also affects **metal transfer mode**: lower voltages favor short-circuit transfer, while higher voltages promote globular or spray transfer (depending on shielding gas composition and current level). — ## TRAVEL SPEED Travel speed determines the amount of heat input and filler metal deposited per unit length of weld: – **High travel speed** → less heat input, narrow bead, reduced penetration, risk of lack of fusion and undercut. – **Low travel speed**

ARC VOLTAGE (ARC LENGTH) The terms Arc Voltage and Arc Length are often used interchangeably; the truth is…

4 min
PROCESOS SOLDADURA
PROCESOS SOLDADURA

# WHAT IS THE EFFECT OF AMPERAGE AND POLARITY IN THE GMAW (MIG-MAG) PROCESS? ## AMPERAGE (WIRE FEED SPEED) In the GMAW process, amperage is directly controlled by **wire feed speed (WFS)**. As wire feed speed increases, amperage increases proportionally. ### Effects of amperage variation: | Parameter | Low Amperage | High Amperage | |—|—|—| | Penetration | Shallow | Deep | | Deposition rate | Low | High | | Bead width | Narrow | Wide | | Heat input | Low | High | | Transfer mode | Short-circuit | Spray/Globular | **Low amperage** can cause: – Lack of fusion – Incomplete penetration – Unstable arc – Excessive spatter (in short-circuit transfer) **High amperage** can cause: – Burn-through on thin materials – Excessive reinforcement – Undercutting – Distortion due to high heat input — ## POLARITY ### DC

Knowledge and control of these variables are essential for producing consistent welds of satisfactory quality. The variables analyzed…

3 min
PROCESOS SOLDADURA
PROCESOS SOLDADURA

# HOW CAN PERFORMANCE BE IMPROVED WITH THE GMAW OR MIG-MAG PROCESS?

The MIG/MAG welding process (Gas Metal Arc Welding – GMAW) offers many advantages compared to other arc welding…

4 min
PROCESOS SOLDADURA
PROCESOS SOLDADURA

# HOW WELDING WIRES ARE CLASSIFIED FOR GMAW AND GTAW PROCESSES ## GMAW (Gas Metal Arc Welding) Wire Classification GMAW solid wires are classified according to **AWS A5.18** (for carbon steel) and other AWS specifications depending on the base metal. The classification system uses an alphanumeric designation, for example: ### **ER70S-6** | Designation | Meaning | |————-|———| | **E** | Electrode (capable of conducting current) | | **R** | Rod (can also be used as filler rod) | | **70** | Minimum tensile strength in ksi (70,000 psi) | | **S** | Solid wire | | **6** | Chemical composition and deoxidizer content | ### Common GMAW Classifications (Carbon Steel – AWS A5.18): – **ER70S-2** – Triple deoxidized; suitable for rusty or contaminated base metals – **ER70S-3** – General purpose; moderate deoxidizer levels – **

In the gas-shielded arc welding process, also known as the GMAW Process or MIG/MAG, solid wires and various…

3 min
CALIDAD
CALIDAD

ADVANTAGES OF ULTRASONIC TESTING IN WELDED JOINTS.

The use of ultrasound has gained significant ground among Non-Destructive Testing techniques for inspection. Ultrasound is considered to…

3 min